Then throw the pasted fine powder into a tungsten crucible ($100 - $300 each) and heat to above 3,000 degrees F (necessary because of the possibility of Platinum group metals) while adding as much borax is needed to saturate your paste - 3,000 F is basically yellow - white heat
Picking up where I left off yesterday this thing about needing to heat to 3,000 F being necessary because of the possibility of Platinum group metals is flat out not true
Yes when
melting pure PGM metals then those high kind of temps are necessary - however - that is not what we are talking about here
Rather - we are talking about
smelting ore concentrates that are primarily gold/silver ore with "maybe" some traces of PGMs
When melting a combination of metals (in a smelt) the lower the melt point of the primary metal (in this case the gold with maybe some silver) the gold - once it becomes molten - becomes a solvent for the higher melt point metals thereby bring down the melt point of the higher melt point metals
In other words - with gold at a melt point of 1950 F (& being the primary metal) once it becomes molten it becomes a solvent for any trace PGMs in the ore/smelt allowing those PGMs to become molten & alloy with the gold at MUCH lower temps
So a temp of between 2,150 - 2,250 F is plenty high enough to get the PGMs to melt & alloy with the gold - & that is if you are using no even lower melt temp metal as a collector metal
So ----------
once you have a truly liquid charge, sprinkle in lead oxide powder. The lead will trickle-down through the liquid charge and collect all the metals
If you use lead (or lead oxide - which requires a reducing agent in the flux) it will reduce smelt temp by even more allowing all metals - including PGMs to alloy with the lead --- a smelt temp of 1,850 F is plenty high when using lead (or lead oxide) as a collector
once you have a truly liquid charge, sprinkle in lead oxide powder.
Although sprinkling the lead oxide into the charge
after the charge has become molten may well work - I would be concerned about not getting complete collection of all the PMs (precious Metals)
You are MUCH better served to mix (well) all of you charge ingredients together - including the lead oxide - to start with - put the charge in your crucible - put the crucible with the charge in the furnace & let the smelt do its thing once it all becomes molten
Then throw the pasted fine powder into a tungsten crucible
Although you can certainly use a tungsten crucible - you certainly don't need one
If you are doing a one time assay a "one shot" fused silica crucible will work fine - if you are doing actual smelting & need to do multiple smelts then go with silicon carbide crucibles
Turn off the burners and break the slag out of the crucible and procure the button.
You should not be breaking anything out of the crucible - once the smelt is done & the charge is all molten - you should be pouring the charge to a cone mold
Then do the same process on the button in a bone-ash crucible where the lead button undergoes oxidation and separates from the PM's
This is not a crucible - this is called a cupel
Also - one final note; - after crushing your ore - if you concentrate your ore (panning or run it on a concentrator table) & you are able to get that concentrate to 30%
or more metal - you do not even need a collector metal in your smelt - just flux --- there is no reason to add a collector metal - then have to separate the collector metal from the PMs - if you don't have to
Kurt