Upon incineration I noticed the BGAs where fabricated internally using Flip-Chip technology similar to some green fiber Intel cpus. Buyer beware that not all that appear to be BGAs are what they seem.
This is correct - not all BGAs are created equal as BGAs are made with ether wire bonding technology or with flip chip bonding technology & there is a difference - it depends on if the silicon die (actual chip) is facing up from the substrate (wire bonding) or facing down on the substrate (flip chip bonding)
https://en.wikipedia.org/wiki/Flip_chip
https://en.wikipedia.org/wiki/Wire_bonding
For the "most" part (but not always) you can tell the difference between the two types of technology because with wire bonding
(& wire bonding always uses gold wires) the chip will be incased in an epoxy housing (that is uniform in shape) that is so that the bonding wires are protected from being damaged during assembly &/or handing of the complete board - whereas with flip chip technology no epoxy incasement is needed as the bonding is made direct to the leads of the substrate/board - rather then wires that are bond jumping from the top of the chip to the leads of the substrate/board
There are some flip chips that will have an epoxy covering over the chip but those will generally look like the epoxy was "poured" over the chip - rather than a distinct & uniformly molded epoxy chip with bond wires
Above I posted; - "with wire bonding
(& wire bonding always uses gold wires) the chip will be incased in an epoxy housing" --- per the bold print - I posted that in bold because in the past some people have said that some
epoxy chips have aluminum bond wires instead of gold bond wires & based on my experience (something like plus/minus right around 3,000 pounds of chips over several years) I have never seem
epoxy chips with aluminum bond wires --- what I have seen is chips that have a "thin" aluminum heat spreader in the chip that the bottom of silicon die sits on - & when the chip is incinerated the aluminum heat spreader will melt & bleed out of the carbonized epoxy - but if you crush & pan the chip you will still find gold bond wires in the chip carbon - so it's these aluminum heat spreaders that produce little beads of aluminum when incinerating chips & not bond wires - this is speaking of epoxy chips in general including but not limited to BGAs
Now then - getting back to the question of the OP
So if you go to boardsort or any other ewaste buying website, the price they pay for ceramic CPUs is way higher than the price of gold tabbed BGAs and this baffles me,
And I agree - because at $15 per pound for
gold tabbed BGAs that is priced
WAY under value
It would be one thing if the $15 per pound was for mixed (any & all) BGAs) as that could certainly result in flip chips being mixed in the pound of chips which could/would certainly bring down yields
But that's not the case - gold tabbed BGAs is a specific category of BGAs & as such are VERY reliable in their yield - Boardsort even provides a picture of the specific type chip in this category -----------
https://boardsort.com/images/codes/3023.jpg
The picture showing what they are paying $15 per pound show a very specific type chip (just like specific types of CPUs) & NOT a bunch of different types of BGAs- these are the North/South bridge BGAs - & having processed something like around 300 pounds of nothing but these chips you can very reliably expect a yield of 2 grams per pounds on the whole chip (green fiber plus black epoxy - but processing only the black epoxy) or 4 grams per pound for just the black epoxy
In other words; - if you take a pound of the whole chips (green fiber & black epoxy) & you separate the black epoxy from the green fiber you will get
"very" close to a half pound green fiber & a half pound of black epoxy & if you then process just the half pound of black epoxy will get very close to (plus/minus a bit) 2 grams gold (I say plus/minus because it depends how well you do with your processing) if you then process the half pound green fiber you will pick up another 0.15 - 0.25 grams gold - depending how well you do with the processing
Those chips - as advertised - should be going for $75 - $85 per pound which is 60% - 70% spot - which is fair in order to give the refiner/processer room to make his money on the deal
Kurt