Lou,
Since you first posted about the 'sickly green' reaction in a previous thread, I have tried using zinc to reduce my ammonium chloride PGM salts and found that it works just as you described. It was really no surprise that it worked, it's just amazed me that it worked so well!
The four times I've used zinc and dilute HCl to reduce my PGM salts I was initially worried that I did not see a noticeable reaction with the PGM salt as I added the zinc and it began to dissolve. I stirred and added more zinc as needed and then all at once the color shifted to the drab green color and the PGM salt quickly converted to a nice gray mass.
Here's a snapshot of the final precipitate:
I like this method way better than calcining. The one thing I noticed is that when I melted the resulting metal I got a distinct blue residue on the surrounding firebrick. Do you know what this blue may have been from? I washed the precipitated PGM with dilute HCl to remove any excess zinc, so I'm at a loss as to where the blue came from. The PGM in question was Platinum, and the source scrap was Pt/Ir 90/10.
Here's a shot of the firebrick that was over the top of the crucible showing the blue color in question:
I have not seen this color before when melting Pt metal when the Pt salt is calcined, so I assume it's likely residual zinc. What do you think? I did not see any 'zinc cobwebs' when melting the sponge.
Steve