FrugalRefiner said:
But this is the first time I have seen the recomendation to melt and cornflake before the second digestion. In most cases on this forum, readers are advised to go right to the second refine since their gold is a powder and will be digested readily. So I had to think about it. It would help to oxidize base metals so they wouldn't be carried through the second refine, right?
While I normally didn't follow that routine, I had a reoccurring experience when refining waste from the jeweler's bench. Not being a chemist, I was never able to isolate the problem material, but I discovered that the melting process was instrumental in its removal.
Here's the scenario, and it occurred only with specific jewelers, but was routine for their wastes.
After precipitating and washing, some substance that doggedly followed the gold would rinse from the resulting gold powder. I had determined it was not soluble in HCl, but would rinse out with plain water, given enough rinses. It was clearly visible and manifested itself as a coffee colored rinse solution. When the powder was melted, it wasn't uncommon for miniscule droplets of gold to fly from the powder as it was heated, which I attributed to the unknown contaminant.
It was this gold that was used by me in evaporation. I'd melt all of it to buttons, then it would be consumed in the evaporation process. In essence, it actually got refined a third time. I never found the unknown substance in my second refined gold, so the process I chose to use appeared to be effective.
So then, yes, melting can provide a benefit. However, the quality of my second refining was always superb, so I did no melting beyond that which I described. I also used SO2 for all precipitations. The only thing I did that was out of the ordinary in my second refining was to use a #5 Whatman for filtration, and to use reagent quality HCl for the final wash. I routiney rinsed with tap water, but our water was quite clean, albeit chlorinated.
Harold