docschmenke said:
There is a signif screen left in place which I can see, I will send photos of the bucket I dried the powder in and you can see the rust in the silver.
It's possible that any remaining wool and other iron has oxidized. I don't believe it will serve to reduce the material, but I could be wrong. It's easy enough to add a piece of waste material while you have it all molten, for it does no harm. Any excess is found in the sulfide layer, it will not combine with the silver.
Any recommendations on the Type of cone mold to get and crucible?
These objects should be sized to the furnace you choose to
buy. You will need a cone mold that is capable of holding the contents of the crucible you decide on-----or several small ones. Assaying suppliers sell a nice small cone mold, which is used in assaying. I had one of those, one with two cavities, and it served me very well for small lots. I made a pattern and had a larger one cast for use with my crucible furnace, which was sized appropriately for a #8 crucible. That's a lot of silver, easily a 200 ounce lot can be melted and poured. The benefit of larger and larger crucibles is the extended life you can expect. Fluxing is very hard on crucible life---often liming one to only a half dozen heats or so. Small crucibles are much thinner than the larger ones, so you'll have to give all these things some consideration. If you feel you might like to pursue this venture into the future, I am of the opinion you would be well served by a furnace that would accept a #8 crucible, and a #6 isn't unreasonable. I don't think I'd recommend one much smaller, for it takes too long to melt quantities. Once the newness of running a furnace wears off, it's nothing but a job you have to do. The fun tends to go out of it quite quickly
Is there a link to look at?
Not sure what you wanted to see. Can you please clarify?
do I need to add borax to the furnace or is the iron enough?
Borax is very much a part of the process. You might find you can roast the lot with the iron submerged, then add borax towards the end, to limit the time it has to destroy your crucible, but not using any would not be in your best interest. It is, more or less, the soap that cleans the molten material, for lack of better definition. Depending on what you're melting, you might even want to include soda ash, or even fluorspar, both of which are all the more hard on the crucible, but serve a good purpose, when needed.
hope the photos were good enough, let me know
If you mean the ones you already posted, yes, they are fine.
I will search through the tutorials and see if there is one on the issues unless you can kindly lead me to them on the site, Thanks Harold on all your sage advice.. Adam
Silver hasn't received nearly the attention it deserves (on the forum), but folks that refine E scrap don't encounter it the way those of us that refined for the jewelry trade do. Considering the recent price rise, that may change. It should attract more attention. It's a lot of fun to refine, although I preferred gold, platinum and palladium.
Harold
edit: corrected typo