Geo said:
actually after the incident where i lost so much of my gold due to steam explosions i have been overly cautious about boiling and really dont want to advise someone to do something im not willing to do.
That's setting a poor example for those who may wish to learn proper washing techniques. Contrary posts such as yours have a way of leading those with concern down the wrong path, then they wonder why they can't achieve the results achieved by others.
Many of the issues you raised are eliminated simply by taking the solution to a boil (to say nothing of using incineration to eliminate troublesome materials at the outset). An example would be fine gold that tends to resist settling rapidly. Unless it has come from extremely dirty solutions, washing alters its behavior such that it readily settles. Rarely did I wash gold that required a settling period----it was taken to a boil, where it was allowed to boil for a prolonged period of time. To set a time is not wise, for it often is ready to be poured off in a few minutes, or it may require boiling for up to fifteen. Wise practice dictates that it is ended when there is no noticeable change of color with longer boiling. That's a sign that you have removed as much of the contaminant that is readily removed. By that time, the gold will generally settle without issue, and may have already formed large loosely bonded nodules that don't suspend, anyway.
Boiling action is critical to success. It causes a continual flow of solution through the precipitated gold, carrying off contaminants. If you choose to avoid that operation, I see no real reason to wash the gold at all. In fact, if you sell your gold as scrap, even the initial refining process isn't necessary. We refine to improve the quality, and to (hopefully) achieve a reputation of quality. Those who choose to "do it right" have the opportunity to find local buyers of their product who can use it in their manufacturing. Those who don't pursue that avenue will be forever locked in to a position of being nothing more than a scrap merchant. Not a problem if that's one's objective, but for those who have hopes of refining for jewelers (the ultimate gold source, by the way), I can't think of anything that would prevent that from happening any more than putting out a poor quality product.
Steam explosions are caused by drying. I had bumping issues when washing, but only with some batches. Steam explosions can be controlled by slow heating and occasional swirling of the vessel in which the gold is being dried.
I have no issues with anyone who prefers to alter processes, but when they yield compromised results, and they are promoted (as in your post)
they should include notice that they do. Can you not see that the new guy in, one who hopes to achieve high purity, would not be happy with what you recommended? He'd have no way of knowing that your process sucks, which it does.
Harold