Chris wrote:
Here's what I've thought of over the years, in its simplest form.
I have a plastic cylindrical shaped container, with a big screw on lid, about 4.5" dia X 8" long. I envision a mild steel square stock shaft, long enough to go through the bottom and the lid and sit on insulated cradles on the sides of the tank. I would grind the rod round where it sits in the cradles. I would figure a way to reinforce the plastic where the square rod goes through so the holes don't enlarge. On one end of the rod I would form a crank or I would just clamp a small vise grip on the end of the rod to turn the barrel. Quite a few holes, smaller than the parts, would be drilled in the barrel to allow the gold powder to escape.
The parts are loaded and unloaded by unscrewing the lid. Enough parts are loaded to bring the parts a little above the shaft so the parts are always making contact with the shaft. The solution level will be a little below the shaft. The (+) lead from the PS will be connected to the rod and the (-) lead to the cathode(s). To simplify things, I would fabricate the tank out of about 1/8" mild steel and use the tank as the cathode - great current distribution. The cradles that support the rods would be insulated, of course, to isolate the rod from the tank.
If you must have continuous rotation, a rotisserie motor would probably work. You could use a steel spring to make continuous electrical contact to the rod. You might figure out a way to baffle the barrel to get better parts rotation.
I like very much the idea!
I'll start to work on a prototype, soon... I have a 6" x 10" plastic container, with a 4-3/4" diameter lid.
I would try using a 1/2" mild steel all thread rod, so I can use nuts and washers to secure the rod to the bottom of container, and to the lid.
Instead of chain, though, I'll try tack welding some light gauge 1'w x 3-3/4" L "paddles", (every 90 degrees) to help stir and make contact with the material as the container rotates...
hummmm, maybe use 6" or 8" PVC green pipe...
Just thinking... :mrgreen:
Phil