pinman said:
it does say to smelt it in an electric furnace. does the biscuit get vaporized in the smelting process? what makes it acid soluble if it wasnt already so prior to smelting?
Because I'm not familiar with anything to do with cats aside from having chemically processed some of the ceramic beads, a long time ago, I'm going to have to assume that the biscuit to which you refer is the ceramic part of the cat in question. Correct me if I'm wrong.
An arc or induction furnace can achieve temperature high enough to melt the material in question. It doesn't vaporize, but is melted. Once molten, the steel acts as a collector of the values, which you likely already understand. The lot is given a soak time,which would insure that the values were collected by the included steel, then it is likely poured to a mold of sorts.
The biscuit, which had been melted, goes off as slag, likely having been melted/dissolved along with flux of some kind. If the material was to be poured to a cone mold, separating the resulting button from the waste material wouldn't be much of a chore. That is common practice when working with copper based alloys, so I'm assuming that would be the case with steel.
What makes it acid soluble is that the ceramic material is eliminated. Steel will readily dissolve in dilute sulfuric acid. The furnace process is strictly to collect the values and eliminate the ceramic portion. It does not change it so it becomes amenable to acid processing.
Harold