I plan on trying out a 1 gallon solution with
160 g of either KCN or NaCN (whatever is cheaper)
53 g of m-nbss
20 mL of 35% H2O2
I have some questions if anyone might be able to help.
What is the expected saturation (i.e. how much gold is expected to be held in 1 gallon)
What is the best method of dropping gold out. Should I just sprinkle in zinc and let settle for 24 hours. Is their a color change, is there a certain amount of time this needs to be done in. I am just looking for some signs to look for. Also is rinsing and boiling the gold with water and h2o2 enough to clean it. I plan on just using a plastic hole filled bucket and placing it into the solution for about 2 minutes and then dunking in another water filled bucket for rinsing (in a fume hood of course) Any comments are accepted as I have never done this before.
You should be able to get about 2 oz of gold dissolved in a gallon of this CN solution.
Since you're using m-NBSS, I would try it first without the peroxide. I might also use a little more m-NBSS. Even though the peroxide will make it strip faster, it will tend to destroy the cyanide. You'll get more life out of the cyanide without the peroxide. I used peroxide but it is tricky to know how much to use - and when. I would also use hot tap water to make up the solution and the start stripping as soon as it is mixed. The "dunking bucket" thing sounds good but go slow with the dunking or you'll slop the solution out. I would put the buckets in plastic trays in case this happens. I would also do a double or triple rinse.
It will be hard to manipulate those buckets under a fume hood. It might be better to do it outside if there are no dogs or other animals around. Try not to spill anything on the ground. Cyanide is sweet and animals like it. I once saw a prize bull eat some grass that had cyanide on it. He got about 10 feet away before he died.
To drop the gold out, first combine the stripping solution and the rinses and raise the pH to 12 with a little NaOH solution - it shouldn't take much. Try not to go above 12 or it will take more zinc. I you don't have a way of checking pH, add about an ounce of NaOH per gallon.
Next, sprinkle on the zinc. I would do this using one of those small flour sifters, that you squeeze, to break up any clumps. It should take somewhere between 1 to 2 times as much zinc as you have gold - weigh the zinc you think you need before putting it into the flour sifter. Stir constantly. Try to rig up a stirrer that lifts the solution. You get better stirring action and you can see the color of the precipitate as you raise it up from the bottom. A cheap plastic plunger will work - or course, don't stick the plunger on the bottom. Go slow or you will slop the solution out on the upstroke.
When the gold has all been dropped, there are two visual indicators. First, the foam created by stirring will usually go from yellow to white, but that isn't always reliable. When the gold starts to drop, the powder seen when stirring will be brown. At some point, when most of the gold has dropped, the color will start turning gray from the excess zinc. When you see no brown and the powder is fully gray, stop adding the zinc.
I let the powder settle overnight. Sometimes, though, some of the gold can redissolve. To prevent this, I hung a zinc bar in the solution.
Either siphon, pour, or dip off the solution away from the settled powder. I usually siphoned off as much as I could and then dipped the rest out. Filter the powder and rinse it several times to get the cyanide solution out of it, preferably with hot water. Put the powder, filter paper and all, into a bucket.
UNDER THE FUME HOOD, cover the powder with water and add a very small quantity of nitric acid from a small beaker. You should see an immediate reaction when the nitric attacks the zinc. When the reaction slows down, sir it and add a little more nitric and repeat. When an addition of nitric produces no reaction, stop adding nitric.
After stripping, you are very likely to have some copper dissolved in the solution. The copper will also drop with the zinc. Nitric is about the only thing that will dissolve both the Cu and Zn. Either weak sulfuric or HCl will dissolve the Zn but not the Cu. I don't know where the H2O2 idea came from.
The remaining gold powder should be brown at this point. Filter it, rinse it well, and then purify the powder using the standard aqua regia process.
Good luck!