Anyone that have tried Air/cyclone to separate ash/gold.
Yes - I have tried/experimented with dry air separation of ash from incinerated IC chips to concentrate the bond wires & can tell you it does not work well at all
I posted about this when it was proposed earlier this year in this thread -----------
https://goldrefiningforum.com/threads/best-options-for-this-ash.34030/page-2#post-366490
That was basically the short answer to multiple experiments I tried with "dry washing" including using compressed air with the PSI turned down to 5 - 3 PSI in a blue bowl (which would be the principal of "a cyclone")
Can you get "some" bond wires to collect/concentrate with dry washing? - yes - BUT - I can ASSURE you that you will most certainly suffer a "fair" amount of gold lost with dry washing methods no matter how much you play with/adjust air speed/flow
Bond wires have a characteristic about them that is a bit different then placer gold (fine placer gold) &/or milled ore that makes them "a bit" more difficult in capturing/concentrate - even with water/gravity separation
Bond "wires" are basically VERY small cylinders - so they like to "roll" when "currents" catch them "across" there length (as opposed to end to end) - so - currents (whether water or air) can/will cause (at least "some") wires to literally roll away
You can try an experiment to see what I am talking about using a "true" miller table
A true miller table is basically a sluice box with a "smooth" plastic mat (no ribs or riffles) used for cleaning up ultra fine gold in placer black sands &/or doing small test samples of ultra fine milled ore (you of course need to have the angle of the table set right as well as water flow set right) It is a VERY slow process so really only works on "very" small batches of black sands &/or "samples" of milled ore - but when properly set up does a "very" good job of cleaning up the ultra fine gold in black sands or milled ore samples
Anyway - back to the experiment --- take a tablespoon of black sands &/or tablespoon of milled ore & spread it across the head (top end) of the table & it will very slowly wash most everything but the gold away - leaving most of the gold at the head of the table with "some" gold making it as far as half way down the table - you will see little or NO gold wash off the bottom end of the table
Now try it with a tablespoon of IC chip ash & though yes much/most of the gold will collect on the table you will also see/watch "some" bond wires literally "roll" off the bottom end of the table
In other words - wires with their ends pointed in the same direction of the water flow stick to the table because the water flows past them from end to end - whereas wires that run "across" the current are caught by the flow which rolls them down the table
Now then - another thing about bond wires that makes them different then (fine) placer gold &/or fine milled ore --- some wires are longer then others - so - if they are long enough that they are able to twist &/or bend during crushing/milling those bent &/or twisted wires can/will allow currents (whether water or air) to get under them & "lift" them allowing them to roll down the table &/or do a flip flop tumble down the table & wash off the out feed end of the table
Now then - there are several things that help to overcome these problems with concentrating gold bond wires (& I certainly don't have time to post all the details right now) but - one of them is "wetting" the wires
Wet wires does two things
1) the water on the surface of the wires gives the more weight which in turn helps them settle better & as well provides "a bit" more resistance to "current" flow
2) the water on the surface of one wire (to a degree) acts somewhat as a glue to the water on the surface of another wire (if they happen to be touching each other) so with two or more wire (somewhat) glued together provides more resistance to current flow simply in the fact that 2 or more wires "somewhat" bonded together by water have more density then a single wire without this bonding
You can do another experiment to prove this out
Take your gold pan - put some IC chip ash in your pan - pan it down to a nice little stringer of gold in the bottom of your pan - while still wet blow on that little stringer of gold &
none of the gold bond wires will blow away --- now let that little stringer of gold completely dry out & blow on it again & you will most certainly blow away gold bond wires
This is why trying to "dry wash" IC chip ash does not work well & is a VERY inefficient way to try to concentrate gold bond wires
For what it is worth
Kurt