Hi Tom:
You sound like you already have every thing going your way. The mix ration on the aqua regia is right on, but I would back off a little on the amount of metal you put in the solution. I have found that about 140 grams is maximum that will consistently always totally dissolve. Some metals will dissolve better than others. You can get away with a larger amount sometimes, but then when you have some very stubborn metals that take a lot of nitric to dissolve, you can wind up with un dissolved metals in your solution.
I found that about 130 to 140 grams of gold filled or plated works pretty good, providing that the items to be dissolved are fairly small. In fact I would start off with about 100 grams of small gold filled items and work up from there. If they are large items, then you may want to cut them up with lineman’s pliers to small pieces. You always want to dissolve all the metal and have just a little nitric left. It would be utopia to wind up with zero nitric left, but in dealing with all the variables that is not possible every time. By having a small amount of nitric left in the solution, it is easier to tell when the solution is neutralized. Regardless when you dissolve gold plated or (sic) gold filled you will wind up with a lot of junk in the solution. Just be sure and filter it very good. I filter my solution in broad cloth (bed sheet material) first then neutralize it and then re-filter in vacuum filter again. This will get rid of over 90% of the junk. Then add the precipitant.
When you get your gold out, then use the process that Harold has outlined to us and you can wind up with some very pretty gold.
If you have any trouble with this process, PM me and I am sure we can work you through it.
Tom, I am like you, using nitric acid is totally out of the question. The cheapest I can order it is about $60.00 gallon plus truck shipping. That makes the price of business very expensive. As my good friend Aflac sez “Necessity is the motherhood of inventions”. I have learned to use other methods that may not be as good as in-quarting and using nitric acid to remove all metals except the gold, but they work for me.
Tom S.