Video question on the Reno Chris video How to crush gold ore to get the gold

[4metals]

Thank you @Reno Chris, having alerted me sufficiently in the video on poisonous and toxic elements I question dry crushing and sifting the crushed rocks. Will a chain mill handle damp or slurry material in an effort to control the dust? I have ball milled material wet but I am not familiar with using a chain mill. I know from experience that asbestos is toxic because it is a durable respirable fiber that you can easily inhale, but simply wetting it greatly reduces the risk.

 

[Deano]

When looking at a milling system you should always start with what are the big miners doing in this field and can their methods be adapted to the scale you wish to work at.
Pretty well all major mines start off with freshly mined rock laid out on the ROM(run of mine) pad next to the milling circuit.
Any oversize rocks are put aside for a specialist team to reduce in size enough that they can be handled by the milling circuit.
Usually the rocks are fed through a jaw crusher followed by a gyrator crusher and then a rod or ball mill, size screening is carried out between stages.
Smaller scale operators with reduced throughput often run jaw crushers of various settings in series and eliminate the gyratory crusher.
Prospectors with a lot of largish samples will often run a jaw crusher followed by a hammer type mill, this needs to be run dry and will generate a lot of dust.
Prospectors with smaller sized and lesser numbered samples often run a jaw crusher set to coarse milling and then use a jackhammer with a flat plate welded to a cut off piece of drilling steel to finely crush the sample in a piece of steel pipe with a flat plate welded across the bottom.
This generates much less dust than any rotary mill but dust will still be generated.
The only way to minimise dust is by using a ball mill or similar for the final comminution stage, jaw crushers can be used on wet feed but not rotary mills such as hammer type mills.
Deano

 

[goldshark]

When looking at a milling system you should always start with what are the big miners doing in this field and can their methods be adapted to the scale you wish to work at.
Pretty well all major mines start off with freshly mined rock laid out on the ROM(run of mine) pad next to the milling circuit.
Any oversize rocks are put aside for a specialist team to reduce in size enough that they can be handled by the milling circuit.
Usually the rocks are fed through a jaw crusher followed by a gyrator crusher and then a rod or ball mill, size screening is carried out between stages.
Smaller scale operators with reduced throughput often run jaw crushers of various settings in series and eliminate the gyratory crusher.
Prospectors with a lot of largish samples will often run a jaw crusher followed by a hammer type mill, this needs to be run dry and will generate a lot of dust.
Prospectors with smaller sized and lesser numbered samples often run a jaw crusher set to coarse milling and then use a jackhammer with a flat plate welded to a cut off piece of drilling steel to finely crush the sample in a piece of steel pipe with a flat plate welded across the bottom.
This generates much less dust than any rotary mill but dust will still be generated.
The only way to minimise dust is by using a ball mill or similar for the final comminution stage, jaw crushers can be used on wet feed but not rotary mills such as hammer type mills.
Deano

I have successfully hammer milled damp rock. There are 3 ways to get a decent through put from a hammer mill;
1) dry
2) Placed in a bottom perforated 55 gallon, or whatever size you need container. Spray down, then allow to drip for at least 10 hours. You basically want a minimal surface coat of water. Just enough to reduce the dust, but doesn't completely eliminate it, but still light years ahead of completely dry.
3) Add enough water to create a thin slurry. This reduces dust 100%, and allows for good wetting prior to mixing with more water, then running over a classifier, sluice, table. Enough water is added to allow the thin slurry to flow through the internal classifier. Not enough water will create clay balls, or a doughy consistency mud. A water port can be threaded into the side plate, close to the central shaft, as this will minimize damage to the wear soft fitting.

 

[goldshark]

When looking at a milling system you should always start with what are the big miners doing in this field and can their methods be adapted to the scale you wish to work at.
Pretty well all major mines start off with freshly mined rock laid out on the ROM(run of mine) pad next to the milling circuit.
Any oversize rocks are put aside for a specialist team to reduce in size enough that they can be handled by the milling circuit.
Usually the rocks are fed through a jaw crusher followed by a gyrator crusher and then a rod or ball mill, size screening is carried out between stages.
Smaller scale operators with reduced throughput often run jaw crushers of various settings in series and eliminate the gyratory crusher.
Prospectors with a lot of largish samples will often run a jaw crusher followed by a hammer type mill, this needs to be run dry and will generate a lot of dust.
Prospectors with smaller sized and lesser numbered samples often run a jaw crusher set to coarse milling and then use a jackhammer with a flat plate welded to a cut off piece of drilling steel to finely crush the sample in a piece of steel pipe with a flat plate welded across the bottom.
This generates much less dust than any rotary mill but dust will still be generated.
The only way to minimise dust is by using a ball mill or similar for the final comminution stage, jaw crushers can be used on wet feed but not rotary mills such as hammer type mills.
Deano

I also want to add that an air filter system will reduce dust significantly on dry impacting. I have used a 2 drum system. The first drum has a simple in/out port. The in port angled a little, creating a swirl internally. This will drop the larger particles. The second drum has again an in/out port, a shop vacuum connected to the out port. A sloped conical bottom, with a tire inner tube clamped around a straight piece of tubing, will allow the rubber inner tube to suck tight, but release material into a container upon stopping the shop vac. There are also a plethora of auto cycling dust collectors, but they are many thousands of US dollars. For some reason, my I-phone will not allow me to send pictures to my lap top, or I would share pics.

 

[Shark]

For some reason, my I-phone will not allow me to send pictures to my lap top, or I would share pics.

I have to email pictures to my computer at times if I need a picture on the computer quick. Other wise I connect the phone to it through a USB cord.