At what karat is inquartation recommended for refining karat jewelry 10K +, I thought I remembered Steve posting a topic about 6K which equals 25%. The 10K method produces a sponge of gold right? No? Is that why you say to break it up with stir rod?
I may have painted myself into a corner on this subject.
The 2 fire assay books I have both say to use a silver/gold ratio of between 2 to 1 (8K) and 3 to 1 (6K). They say that below 2 to 1, some silver will be retained with the gold. In fire assaying, this is very important since any silver retained would be reported as gold. In my case (plumb 10K is only a 1.7/1 ratio), it didn't make any difference.
When I ran karat gold, I rarely inquarted or, even, shotted. When I had a mixture of various karat jewelry, I first leached in hot strong nitric. I poured this off and then used hot aqua regia. The first nitric, in most every case, ate through all the 10K, leaving only brown powder. According to the assay books, I most likely had traces of silver left in the gold powder. I didn't care about this.
When I used aqua regia on what was left, usually a small percentage (probably a couple of percent) of the 14K, 18K, etc. was not totally dissolved because of a high silver content - it wasn't much unless there was green gold present. I accumulated this and, when I had a bunch of it, I inquarted it. Unlike Harold's situation, I didn't have to get 100% the first time. I might mention that most refiners use AR directly on the jewelry, without inquarting, although some may shot it first.
I recommend that you do not follow my procedure. I recommend that you inquart all karat gold to 6K, with silver, before processing. You then should have no problems and everything will come out automatically. A long time ago, I finally realized that for you guys, the inquartation method, as spelled out by Harold, is far better.