- Joined
- Feb 25, 2007
- Messages
- 8,360
My approach was very simple.
1} Incinerate in a shallow pan, heating from below. Ignite the material to eliminate the majority of smoke and stink. It will readily burn once hot enough. Incinerate until all carbonaceous material has been eliminated. There should be no glowing embers. Allow them to burn completely. Insure the pan is hot enough by heating with a torch from the bottom. Don't burn through the pan. An old stainless fry pan works very well for this operation. Find them at Goodwill or other second hand stores. DO NOT USE ALUMINUM.
2} Screen after cooling, to remove any sizeable pieces that would be difficult to dissolve without inquartation.
3} Run a magnet through the material to remove free iron particles. They should be placed in the stock pot, not discarded. They generally will transfer miniscule traces of values.
4} Place screened wastes in a beaker, or a container that will tolerate being heated.
5} With an approximate mixture of 50/50 tap water and HCl, cover the contents with solution, then place on hot plate. Heat slowly until contents are brought to a boil. Stir regularly to prevent the container from overheating and breaking from thermal shock.
6} After a reasonable boil period, (contents will change color), remove from heat and fill container with tap water. Stir well.
7} After solids have settled well, decant solution. Test for values, then discard if barren. It is rare to find values in the solution unless you have allowed nitrates to be included.
8} Repeat the above operation until the rinse water is clear, or nearly so.
9} Apply AR @ 5 ounces per troy ounce of values expected to be recovered. Use only what is necessary, to minimize the amount of nitric that must be evaporated later. Heat to boiling, and stir regularly. Do not allow the material to dry on the bottom of your container, which will lead to thermal shock and cracking, as above. Make your AR @ 4 HCl/1 nitric, not less. If in doubt, move up to 5 HCl/1 nitric. Too much HCl does no harm, unlike too much nitric.
10} When values are in solution (note color change of solids, and the yellow color of the solution), and you see no fumes coming from the container, remove from heat and add a few ounces of water. Stir, then allow contents to settle.
11} Decant, then add more water to solids and stir well. Repeat this operation until you have removed the bulk of values. Note the color of the solution, which will slowly shift towards clear as it is washed.
After the final decantation, place the solids in a filter (Sharkskin works very well for this operation) and extract all solution possible.
Combine all solutions from the AR process and evaporate to eliminate water and nitric. Add a few drops of sulfuric to the evaporation process early on, which will precipitate any traces of lead that may be included in the process. Be very careful about adding sulfuric to hot solutions. It is best added while they are cold. Stir as it is added to prevent local generation of steam.
After evaporation, take up with water, filter, precipitate, and wash appropriately.
I suggest you do none of the extraction processes until you've read Hoke's book---so you have a general understanding of what you're doing, and why. None of this is difficult----it becomes routine after you've done it a few times. Do not allow the outline to discourage you.
Dry the waste solids by heating, then save them. Do not store them wet----they will give off fumes endlessly and destroy anything of value in the immediate vicinity by corrosion. Please take my word on this part (the solid waste material, after acid processing) ---it is a wonderful savings plan. The values remaining are not substantial, but they add up. Remember------you will have left silver behind in this operation, not just traces of gold.
Note that this process will not be suited to processing wastes high in silver. It will remain in the solids. If you process waste from the silver bench, it becomes somewhat more complicated. I can talk about that if and when it is an issue. It is a waste of time to pursue traces of silver with each batch.
Harold
1} Incinerate in a shallow pan, heating from below. Ignite the material to eliminate the majority of smoke and stink. It will readily burn once hot enough. Incinerate until all carbonaceous material has been eliminated. There should be no glowing embers. Allow them to burn completely. Insure the pan is hot enough by heating with a torch from the bottom. Don't burn through the pan. An old stainless fry pan works very well for this operation. Find them at Goodwill or other second hand stores. DO NOT USE ALUMINUM.
2} Screen after cooling, to remove any sizeable pieces that would be difficult to dissolve without inquartation.
3} Run a magnet through the material to remove free iron particles. They should be placed in the stock pot, not discarded. They generally will transfer miniscule traces of values.
4} Place screened wastes in a beaker, or a container that will tolerate being heated.
5} With an approximate mixture of 50/50 tap water and HCl, cover the contents with solution, then place on hot plate. Heat slowly until contents are brought to a boil. Stir regularly to prevent the container from overheating and breaking from thermal shock.
6} After a reasonable boil period, (contents will change color), remove from heat and fill container with tap water. Stir well.
7} After solids have settled well, decant solution. Test for values, then discard if barren. It is rare to find values in the solution unless you have allowed nitrates to be included.
8} Repeat the above operation until the rinse water is clear, or nearly so.
9} Apply AR @ 5 ounces per troy ounce of values expected to be recovered. Use only what is necessary, to minimize the amount of nitric that must be evaporated later. Heat to boiling, and stir regularly. Do not allow the material to dry on the bottom of your container, which will lead to thermal shock and cracking, as above. Make your AR @ 4 HCl/1 nitric, not less. If in doubt, move up to 5 HCl/1 nitric. Too much HCl does no harm, unlike too much nitric.
10} When values are in solution (note color change of solids, and the yellow color of the solution), and you see no fumes coming from the container, remove from heat and add a few ounces of water. Stir, then allow contents to settle.
11} Decant, then add more water to solids and stir well. Repeat this operation until you have removed the bulk of values. Note the color of the solution, which will slowly shift towards clear as it is washed.
After the final decantation, place the solids in a filter (Sharkskin works very well for this operation) and extract all solution possible.
Combine all solutions from the AR process and evaporate to eliminate water and nitric. Add a few drops of sulfuric to the evaporation process early on, which will precipitate any traces of lead that may be included in the process. Be very careful about adding sulfuric to hot solutions. It is best added while they are cold. Stir as it is added to prevent local generation of steam.
After evaporation, take up with water, filter, precipitate, and wash appropriately.
I suggest you do none of the extraction processes until you've read Hoke's book---so you have a general understanding of what you're doing, and why. None of this is difficult----it becomes routine after you've done it a few times. Do not allow the outline to discourage you.
Dry the waste solids by heating, then save them. Do not store them wet----they will give off fumes endlessly and destroy anything of value in the immediate vicinity by corrosion. Please take my word on this part (the solid waste material, after acid processing) ---it is a wonderful savings plan. The values remaining are not substantial, but they add up. Remember------you will have left silver behind in this operation, not just traces of gold.
Note that this process will not be suited to processing wastes high in silver. It will remain in the solids. If you process waste from the silver bench, it becomes somewhat more complicated. I can talk about that if and when it is an issue. It is a waste of time to pursue traces of silver with each batch.
Harold