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Chemical Recovery of Hydrochloric Acid from Copper Chloride solution

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haveagojoe

Well-known member
Joined
Aug 1, 2014
Messages
238
I have tried to recover HCl from used Copper Chloride solution using electrolysis, see thread here:
https://goldrefiningforum.com/threads/copper-chloride-ap-cleanup-experiment-writeup.35323/

The experiment seemed to produce reasonable results in depositing Copper from solution at the cathode, but I wasn't happy with the amount of Chlorine gas produced, and I was not able to test the strength of the resulting acid. I suspect that it was significantly weakened by the release of Chlorine and resulting production of water by the electrolysis.

In my ongoing quest to find a workable method to renew my acid I came across this excellent and thorough video which came out a few days ago, which I'm sure will be of interest to members:

Video

Distilling off the HCl from the Copper Chloride salts seems to be a much more practical and effective approach than electrolysis.

The video creator performs the extra steps of fractional distillation to bring the concentration of the acid up to its azeotope, and then bubbling Hydrogen Chloride gas through it to increase the concentration further. However for reuse in Copper Chloride etches, I think it would be sufficient to simply reuse without fractional distillation or further concentration, at low strength ~10%.

The drawback of this approach is that, as the creator notes around the 1:40 mark, only free HCl can be recovered. In heavily saturated solutions, the Chloride is bound to the Copper ions and remains behind in the Copper (ii) Chloride salts.

I am wondering if there is any way to address this in order to recover Chlorides which are bound up with Copper? I was thinking that prior electrolysis might help by removing metallic Copper, but I think the release of Chlorine gas during oxidation simply depletes the HCl, producing water.

Would there be any benefit in dropping the Copper out with Iron first instead to create Iron Chloride solution, and distill that to recover the HCl?

This video details the process of HCl recovery from Iron Chloride solution, but it seems far too advanced to replicate at the hobby level... Video
 
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I think I found an answer- conversion of the Copper Chloride into Copper Sulfate using Sulfuric acid as in this video: Video
This should allow the remaining HCl to be evaporated off, and then the Copper can be recovered by electrolysis without production of Chlorine gas.

The video says to every 1g of dry Copper Chloride salts, add 7ml water and then 1ml concentrated Sulfuric acid; bubble with air to ensure Copper (i) Chloride is dissolved, and then distill to recover HCl, leaving behind Copper Sulfate which can be rehydrated with water prior to electrolysis. Unfortunately it appears a platinum coated anode is necessary; a copper cathode is fine. Small platinized titanium mesh anodes seem to be quite affordable though.
 
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