Sir,
You only think you'll be producing more liquid. Only step 2 necessitates an actual increase in volume of solution, and it's really quite trivial.
The caustic boil is the most effective way to remove nonmetallics, particularly sand. You can even skip the incineration since concentrated lye will dissolve damn near any organic grease or contaminant, including paper, wood, and other cellulosic materials. I should also say, you do not throw away this solution---store it in a 5 gallon polypropylene carboy (don't store it in glass, it'll etch the glass) to protect it from atmospheric CO2 for it can be reused several times. When you notice a drop in its performance (indicative of more washes needed to pass the hydrolysis test), you can neutralize some acid waste with it, whereupon all the silicate and aluminate present will drop out as alumina and silicon dioxide--these are non hazmat wastes, and aren't readily soluble in acids, save HF, straight to the landfill. Base can always go down the drain as can most base-soluble metals (i.e. aluminum and zinc, but they won't be present because they already precipitated when you used the base solution to neutralize some acid waste).
Step 3 is the proper way to do it and get the highest purity of silver out of the gate, and it also ensures complete recovery of palladium. Something I forgot to mention is that you should do a platinum check (either stannous or ICP) after you've precipitated out the palladium. Occasionally Pt will codissolve with silver and palladium in nitric and it's good practice.
If you're worried about solution volumes, I can tell you there are processes that can do what you want and do not involve any aqueous chemistry, thus making trivially small amounts of concentrated waste, or just solid waste.
While I'm giving hints, if you're annoyed with silver chloride in your aqua regia dissolution, saturate your aqua regia with KCl (it's the cheapest chloride salt to work very well, although ammonium chloride works too but only after the nitric is gone, otherwise your NOCl species oxidizes the ammonium cation). This is an old and common trick for the analytical chemist.The KCl complexes the silver chloride to AgCl2- and basically means that your already small material will dissolve even quicker. This silver is present in solution and you can precipitate and filter out your gold, and then dilute with cold water and the silver chloride will precipitate. This works well on silver alloys that have too little silver to do a nitric parting, but too much silver to effectively/quickly dissolve in aqua regia. One caveat, this is NOT a good method if you have platinum present--as you're reducing the gold from Au(III)-->Au(I), some platinum is going from (IV)-->(II). The problem with that? Well, that pretty red K2PtCl4 is made from KCl, and H2PtCl6 in the presence of a reducing agent (like sulfites, or borohydride, or formate, etc.) it is a weakly soluble salt so it precipitates...right into your gold. Hot HCl can rinse it out, but why end up in that position? K2PtCl4 is a good way to gravimetrically determine platinum though!!
Adding KCl to hot HCl is also a good way to rinse out silver chloride, lead chloride, copper, and cobalt chloride (most transition metals). To protect your gold from loss due to volatilization from residual salt (in case you didn't know, NEVER strongly heat metallic gold, or any PGM with a halide salt), add ammonia till basic, then you can heat because all of the chloride will leave as ammonium chloride early on in the crucible.
Lou