Richard36
Well-known member
Hello Plasmasmelter,
I do not know at the moment where you would have to send a sample to have a mineralogical assay done. I can calculate the reduction power of your Ore's if you send samples to me, and help develop batch specific fluxes, if that is what you need done.
The flux formula that I gave you would work. Expensive, yes, but it would work.
I suppose a cheaper mix would be 50% granulated lead, 25% Borax, and 25% sodium Carbonate. Use 3 parts of this flux to 1 part Ore. If the Ore is a sulfide, add 1/4 part Sodium Nitrate to burn up the sulfur, and 1/4 part scrap iron, (to slag off any remaining sulfur that the sodium nitrate didn't burn up.)
A second option would be to use a 50/50 mix of Sodium Carbonate, and Potassium Carbonate for sulfide Ores. This is a low temperature flux formula for sulfides as well. It will produce enormous amounts of smoke, and the ore has to be added a little at a time after the flux is molten.
A small quantity of lead must be used as a collector for the Precious Metals as they are released by the flux as it burns up the sulfur, and dissolves the Ore.
The lead used as a collector will have to be scorified to remove impurities, and cupeled to recover the Precious Metals in the form of a Dore Bead, which can be refined with the methods found on this forum.
I hope that this helps.
Sincerely; Rick."The Rock Man".
I do not know at the moment where you would have to send a sample to have a mineralogical assay done. I can calculate the reduction power of your Ore's if you send samples to me, and help develop batch specific fluxes, if that is what you need done.
The flux formula that I gave you would work. Expensive, yes, but it would work.
I suppose a cheaper mix would be 50% granulated lead, 25% Borax, and 25% sodium Carbonate. Use 3 parts of this flux to 1 part Ore. If the Ore is a sulfide, add 1/4 part Sodium Nitrate to burn up the sulfur, and 1/4 part scrap iron, (to slag off any remaining sulfur that the sodium nitrate didn't burn up.)
A second option would be to use a 50/50 mix of Sodium Carbonate, and Potassium Carbonate for sulfide Ores. This is a low temperature flux formula for sulfides as well. It will produce enormous amounts of smoke, and the ore has to be added a little at a time after the flux is molten.
A small quantity of lead must be used as a collector for the Precious Metals as they are released by the flux as it burns up the sulfur, and dissolves the Ore.
The lead used as a collector will have to be scorified to remove impurities, and cupeled to recover the Precious Metals in the form of a Dore Bead, which can be refined with the methods found on this forum.
I hope that this helps.
Sincerely; Rick."The Rock Man".