Edited twice for content to clarify part of the process and to add a picture
I do remember being confused when it was time to harvest the gold (black gold powder) from my sulfuric acid stripping cell.
The acid had turned a dark color and it was hard to see when the gold powder had settled.
Also, being new to refining, I was very impatient and tended to rush. Resist the urge to push ahead when your material is still settling.
The idea is to get the black powder into a filter paper so it can be incinerated - sulfuric acid will dissolve filter paper so it must be washed out before filtering.
1) first let the cell sit for several days to allow the black gold powder to settle as much as possible. Shine a bright light through the acid in the cell to check that the powder has settled. The acid is viscous and it takes a long time for the gold powder to settle completely.
2) once settled, carefully decant the acid off by siphoning - don't attemp to pour it off because the black powder will get disturbed and be poured off with the acid - I used 3/16 inch ID plastic tubing from the hardware store. Get as much of the acid out as possible without disturbing the black gold powder. Don't suck on the tube to get the flow started, use a syringe to start the flow available on Ebay. Slightly elevate one side by placing a folded up paper towel under one side to get the acid to drain to the side with your siphon tube.
3) fill a large container (I used a 3 liter jar from the thrift store) about 3/4 full of distilled water (you can use tap water instead if no DH2O is available).
4) using an old flexible kitchen spatula, carefully scrape out the black gold powder and remaining acid from the stripping cell container into the large container of distilled water. Rinse the spatula in this same water to get all the gold powder off of it as well.
5) once you have all the black gold powder and remaining sulfuric acid in the water, stir it up real good to wash the acid from the powder and let it settle completely - over night is best.
6) next day when the powder has settled completely, siphon off the rinse water to a waste container. Don't try to pour it off becasue the black gold powder will get disturbed and get poured off with the rinse water. Get as much of the water as possible by slightly tilting the container, but be careful not to let any of the black powder get sucked up the siphon tube.
7) repeat this several times, and if you have them, test the pH of the rinse water with pH test strips until you get close to neutral. This lets you know that the acid has been removed. I would guess that at least 5 or 6 washings would do it.
8) after the last siphoning of wash water, pour the black gold powder into a filter paper to filter out the black gold powder. This powder is so fine that some of it will probably go through the filter paper and end up in the filtrate under the funnel. If this happens, just run the filtrate back through the same filter paper with all the black gold powder in it until the filtrate runs clear.
9) treat the resulting black powder as if it were full of lead, tin, and other base metals just like gold filled scrap from this point:
10) remove the filter with the black powder in it and place it in a pyroceram dish (a corningware casserole dish) DON'T ATTEMPT TO USE A PYREX DISH BECAUSE IT WILL EXPLODE IF HEATED WITH A DIRECT FLAME OR ON TOP OF A BURNER. You MUST use a corningware dish like the ones shown in the picture below. Pyrex glass (even though it is heat resistant) will not stand up to this type of useage.
11) using a propane torch with only about a 1/2 inch flame, incinerate the black powder and filter so that the filter burns completely to ash and all the powder has been turned red hot by the small flame. Avoid melting the black gold powder. If you use a larger flame then it will blow your gold out of the dish and cause loss of your hard earned gold powder!
12) once the filter and black powder has been incinerated, then let the corningware dish cool and add some full strength hydrochloric acid right in the corningware dish - about 100 to 200ml depending on how much black powder you have. This will loosen any bits that tend to adhere to the bottom of the corningware dish (like deglazing a frying pan with white wine) and you can use some fresh HCL, to rinse the gold powder into your beaker with a pipette. The amount of HCl you add is not critical. This acid addition will remove metal salts and any other base metals that may still be present that will dissolve in concentrated hydrochloric acid. It will then need to be removed by siphoning or being drawn off with a pipette and put in a waste container.
13) transfer everything to a heat resistance 600ml beaker being carefull that the HCl with the black gold powder in it does not run down the side of the corningware dish as you pour it into the beaker and end up on your work surface (instead of in your beaker). the reason you transfer everything to the beaker is so you can allow everything to settle completely (overnight is best) and then siphon off, or draw off this waste acid and get rid of it - don't try to pour it off becuase the settled powders will bloom into a cloud before you get it all poured out of the beaker - SIPHON OR DRAW THIS WASTE ACID OFF WITH A PIPETTE.
14) allow the black gold powder to settle completely then decant the acid with a transfer pipette (I like to use the 7ml plastic disposable kind) and get rid of the acid to a waste container. Get as much of the acid as possible being careful not to let any of the black gold powder get in the pipette, then throw it away into a waste container because it contains impurities that you dont want mixed in with your gold powders.
15) next add some fresh hydrochloric acid to the beaker and place it on low heat with a watch glass (or saucer) cover to keep the fumes in the beaker.
16) begin adding small amounts of nitric acid to form aqua regia. The black powder will dissolve very quickly as it is in a finely divided state. Add the nitric acid 1/2 ml at a time with low heat until all the black powder has dissolved. Some dirt may be present that will not dissolve, add the nitric slowly to avoid overshooting. If you overshoot with nitric additions, then you will have to get rid of the excess nitric acid by adding some urea or by evaporating down to a syrup and adding HCl to drive off the excess nitric acid.
17) once all the gold powder has dissolved, add 10 drops of sulfuric acid to precipitate out any lead as lead sulfate - it will get trapped in the filter and removed later on.
18) now filter the gold chloride solution to remove solids and any lead that precipitated. Rinse the filter clean with distilled water so that no traces of color are left in the filter paper.
19) if the gold chloride solution is cloudy, then you may have to pour it back through the same filter paper until the resulting liquid is crystal clear.
20) next precipitate the pure gold powder by adding sodium metabisulfite to the gold chloride solution. Add it a teaspoon at a time and stir. When the foam from stirring begins to turn white (from yellow) then the gold precipitation is almost complete. Test the solution with stannous chloride to make certain that all the gold has precipitated. If the test indicates that there is still gold in solution then add some more sodium metabisulfite and restest with stannous chloride.
21) once the pure gold powder has settled completely (overnight is best), decant the liquid to a waste container and begin washing the pure gold powder with boiling distilled water - takes about 5 or 6 washings with boiling distilled water (about 300ml distilled water per wash) to get all the chemicals out of the powder.
22) with the powder washed free of chemicals, add some strong ammonia (10% industrial strenght from the hardware store is OK, but 29% ammonium hydroxide is better) and boil the gold powder for several minutes in the ammonia.
23) decant the ammonia to a waste container and rinse the pure gold powder with boiling distilled water 5 or 6 times or until the smell of ammonia is gone from the gold powder.
24) add some 50/50 dilute nitric acid (50% concentrated nitric acid and 50% distilled water) about 50ml to 100ml of each to the pure gold powder - this will dissolve out any base metals that made it this far in the process. Cover with a watch glass or saucer and boil for about five minutes. Keep a cover on at all times because this mixture will pop and spit hot acid and gold out of the container - don't walk away from it as it boils. If it starts to pop, then remove from the heat with beaker tongs until it calms dowm, then continue boiling.
25) decant the dilute nitric acid and save it because although it may contain impurities, it can be used to dissolve silver or inquarted karat gold scrap. Make sure and label the container "used dilute nitric acid".
26) rinse with boiling distilled water 5 or 6 times and transfer the now clean and pure gold powder to a drying dish - I like to use corningware casserole on low heat.
27) once the pure gold powder is dry, transfer to a melting dish and melt the pure gold powder into a buttom. Remove the buttom from the melt dish with CLEAN metal tweezers before it glues to the bottom of the melt dish, and then dunk it in cold water.
28) if some flux adhered to the gold button, you can dissolve it off with a 5% solution of sulfuric acid (10ml concentrated sulfuric acid added to 200ml clean water). Heating the acid on low heat will hasten the flux removal.