Frog,
In my long delayed Pt and Pd video I use a torch to treat the cats. I'm hoping to find a better way. I have a feeling the induction heater I'm building will help in this process. Lots of heat with out the added gas.
On my first go around with the beads, I found the carbon all came of the material after about 10 minutes in hot very dilute AR. The AR was a mixture of 300 mL of HCl, 15 mL of HNO3, and 300 mL of water.
The liquid contained a very small amount of Pd and little or no Pt. The carbon formed a fine gray sludge suspension in the liquid that settled upon setting after pouring off the liquid while the carbon was still floating in the mix.
Here's a snapshot of the sludge from the beads:
and one of the before and after of the beads:
and finally one of a honeycomb which has been heated for five minutes with straight MAPP gas, the left half of the cat has yet to be heat treated for comparison:
With the heating method you must allow time for the heat to penetrate across the entire cat structure. The carbon hides in the 'tunnels' that the cat structure forms. I feel the best approach for the removal of carbon via heat is to set up a 'bead of coals' if you will and allow the cats to sit over it in a single layer while the carbon roasts off. The heat source could be several gas fed burners or a long gas burner that the single layer of cats slowly moves over. You can monitor the progress of the removal of the carbon by observing the side of the cat, as the carbon is removed the side of the cat changes color. The cats should be laid on the burner surface with the heat flowing thru the openings in them. You will also see the gases coming out of the cats vents on the opposite side from the heat source.
When using a torch I lay the cat on it's side and slowly work the torch across the face of the cat. The edge of the cat with no holes in it is against a iron plate.
All this will be on my video when it's completed. I have so many videos to edit for this DVD it's very time consuming and I have little if no free time.
I ask everyone to please bear with me while I finish the DVD.
Steve